Journal Menu
Archive
Last Edition
Journal information

Vol.2, No.1, 2023: pp.21-27

MODEL FOR EVALUATING THE PLASMA COATING METHOD

Authors:

Igor Kravchenko1,2

, Yury Kuznetsov3

, Julia Velichko4
, Svetlana Yarina2

,

Aleksey Dobychin3

, Dejan Spasić5
, Larisa Kalashnikova6

1Institute of Mechanical Engineering of the Russian Academy of Sciences named after A.A. Blagonravov (IMASH RAS), Moscow, Russia
2Russian State Agrarian University – MTAA named after K.A. Timiryazev, Moscow, Russia
3Orel State Agrarian University named after N.V. Parakhin, Orel, Russia
4National Research Mordovia State University named after N.P. Ogarev, Saransk, Russia
5University “UNION-Nikola Tesla” Belgrade, Faculty of Applied Sciences, Niš, Serbia
6Orel State University named after I.S. Turgenev, Orel, Russia

Received: 31 October 2022
Revised: 16 January 2023
Accepted: 2 February 2023
Published: 31 March 2022

Abstract:

The article considers the main prospects for the use of the method of coating plasma spraying. The essence of plasma spraying is disclosed, and the main advantages and disadvantages of this coating formation method are indicated. The method is characterized by high productivity and the possibility of forming high-quality coatings on machine parts for various functional purposes. It was found that the low stability of the spraying process, the structural complexity of the plasmatron and the need for  mathematical modeling are constraining factors in designing new technological processes of plasma spraying. The possibility of further increasing the efficiency of plasma spraying by developing methods and means of automation and computerization of the spraying process is substantiated. Obtaining the required physical and mechanical properties of coatings applied to worn working surfaces of machine parts by plasma spraying is achieved by using modern electronic computing machines in the development of technological application processes. Based on the research a mathematical model for evaluating the method of plasma coating deposition was obtained. It allows the choice of applied materials and technological processes, as well as modeling options of design and technology solutions that meet the optimization condition. The data obtained from the results of studies allow evaluation of the impact of technological modes of coating formation on the optimization parameter.

Keywords:

Plasma spraying, coating, efficiency, optimization, technological process, modes, parameter

References:

[1] M. Guptaa, N. Markocsana, X.-H.Lib, B. Kjellmanc, Development of Bondcoats for High Lifetime Suspension Plasma Sprayed Thermal Barrier Coatings. Surface and Coatings Technology, 371, 2019: 366-377, 2019.
https://doi.org/10.1016/j.surfcoat.2018.11.013
[2] S.M. Muneer, M. Nadeera, Wear Characterization and Microstructure Evaluation of Silicon Carbide Based Nano composite Coating Using Plasma Spraying. Materials Today: Proceedings, 5(11), 2018: 23834-23843.
https://doi.org/10.1016/j.matpr.2018.10.17526
[3] Z. Shi, J. Wang, Z. Wang, Y. Qiao, T. Xiong, Y. Zheng, Cavitation Erosion and Jet Impingement Erosion Behavior of the NiTi Coating Produced by Air Plasma Spraying. Coatings, 8(10), 2018: 346. https://doi.org/10.3390/coatings8100346
[4] H. Dong, Y. Han, Y. Zhou, X. Li, J-T. Yao, Y. Li, The Temperature Distribution in Plasma-Sprayed Thermal-Barrier Coatings During Crack Propagation and Coalescence. Coatings, 8(9), 2018: 311. https://doi.org/10.3390/coatings8090311
[5] N. Zhang, N. Zhang, S. Guan, S. Li, G. Zhang, Y. Zhang, Composition versus Wear Behaviour of Air Plasma Sprayed NiCr-TiB2-ZrB2 Composite Coating. Coatings, 8(8), 2018: 273. https://doi.org/10.3390/coatings8080273
[6] P.G. Grützmacher, M. Schranz, C.-J. Hsu, J. Bernardi, A. Steiger-Thirsfeld, L. Hensgen, M.R. Ripoll, C. Gachot, Solid lubricity of WS2 and Bi2S3 coatings deposited by plasma spraying and air spraying. Surface and Coatings Technology, 446, 2022: 128772. https://doi.org/10.1016/j.surfcoat.2022.128772
[7] Z. Li, Y. He, T. Liu, B. Yang, P. Gao, J. Wang, Q. Wang, Structural modifications induced by ultrasonic vibration during plasma spray deposition Ni coating on Al substrate. Surface and Coatings Technology, 441, 2022: 128600.
https://doi.org/10.1016/j.surfcoat.2022.128600
[8] I.N. Kravchenko, S.V. Kartsev, Y.A. Kuznetsov, S.A. Velichko, Optimization of Plasma Deposition and Coating Plasma Fusion Parameters and Regimes. Refractories and Industrial Ceramics, 62, 2021: 51-56. https://doi.org/10.1007/s11148-021-00557-w
[9] I.P. Gulyaev, V.I. Kuzmin, O.B. Kovalev, Highly hydrophobic ceramic coatings obtained by plasma spraying of powder materials. Thermophysics and Aeromechanics, 27, 2020:585-594 https://doi.org/10.1134/S0869864320040113
[10] R.A. Zhilin, P.V. Strunkin, Additive Technologies with Application of the Plasma Dusting. High Technologies in Construction Complex, 1, 2020: 190-192.
[11] S. Goel, S. Björklund, N. Curry, S. Govindarajan, U. Wiklund, C. Gaudiuso, S. Joshi, Axial Plasma Spraying of Mixed Suspensions: A Case Study on Processing, Characteristics, and Tribological Behavior of Al2O3-YSZ Coatings. Applied Sciences, 10(15), 2020: 5140. https://doi.org/10.3390/app10155140
[12] G.I. Trifonov, Investigating the relationship between the thermophysical and physico- mechanical parameters of plasma spraying and the travel rate of the plasmatron. Mechanical equipment of metallurgical plants, 1(12), 2019: 76-80. (In Russian)
[13] F.I. Panteleenko, V.A. Okovity, A.F. Panteleenko, Materials for Gas-Thermal Spraying, Obtained by Diffusion Alloying from Powders Based on Austenitic Steels. Science & Technique, 18(5), 2019: 380-385.
https://doi.org/10.21122/2227-1031-2019-18-5-380-385
[14] V.V. Ivancivsky, V.Y. Skeeba, E.A. Zverev, N.V. Vakhrushev, K.A. Parts, Increase in wear resistance of nickel plasma coatings under traditional and combined treatment conditions. IOP Conference Series: Earth and Environmental Science, 194, 2018: 042006. https://doi.org/10.1088/1755-1315/194/4/042006
[15] O.K. Yatskevich, O.G. Devoyno, M.A. Kardapolova, Technology of modifying of aluminum oxide powder for plasma spraying. Progressive technologies and systems of mechanical engineering, 4 (63), 2018: 134- 143. (In Russian)
[16] K. Sirozhev, Analysis of methods of application of metal-composite powder layers on metals. Scientific researches of the XXI century, 2(10), 2021: 139-143.
[17] S.A. Sidorov, V.P. Lyalyakin, D.A. Mironov, Selection of modes of plasma spray coating deposition on flat working surfaces. Machine Building Technology, 5, 2020: 5-8. (In Russian)
[18] I.N. Kravchenko, S.V. Kartsev, Yu.A. Kuznetsov, A.L. Galinovsky, Assessment of the Heat Balance and Effective Power of Plasma Spraying with After-Melting. Electrometallurgy, 7, 2021: 19-24. (In Russian)
[19] V.A. Okovity, F.I. Panteleenko, V.V. Okovity, V.M. Astashinsky, Formation of Plasma Powder Coatings from Cermet with Subsequent High-Energy Modification. Science and Technique, 19(6), 2020: 469-474.
https://doi.org/10.21122/2227-1031-2019-18-5-380-385
[20] S.Yu. Zhachkin, G.I. Trifonov, N.A. Penkov, A.V. Biryukov, On the question of mathematical modeling of the plasma deposition process in the restoration of the agricultural machinery parts. Reinforcing Technologies and Coatings, 17(4), 2021: 162-165. https://doi.org/10.36652/1813-1336-2021-17-4-162-165
[21] G. Mauer, M.O. Jarligo, D.E. Mack, and R. Vaßen, Plasma-sprayed thermal barrier coatings: new materials, processing issues, and solutions. Journal of Thermal Spray Technology, 22, 2013: 646-658. https://doi.org/10.1007/s11666-013-9889-8
[22] S.-W. Yao, J.-J. Tian, C.-J. Li, G.-J. Yang, and C.- X. Li, Understanding the Formation of Limited Interlamellar Bonding in Plasma Sprayed Ceramic Coatings Cased on the Concept of Intrinsic Bonding Temperature. Journal of Thermal Spray Technology, 25(8), 2016: 1617-1630. https://doi.org/10.1007/s11666-016-0464-y
[23] V.A. Okovity, F.I. Panteleenko, V.V. Okovity, V.M. Astashinsky, Plasmatron for coatings. Science and Technique, 18(1), 2019: 5-10. https://doi.org/10.21122/2227-1031-2019-18-1-5-10
[24] A.S. Baev, Plasma technologies for restoration and hardening of shipboard equipment parts. Shipbuilding, 1(842), 2019: 38-42. (In Russian)
[25] I.O. Yakubovich, T.G. Oreshenko, Tasks and prospects of improving the quality of coatings obtained by plasma spraying. Actual problems of aviation and cosmonautics, 1(12), 2016: 344-345.
[26] Yu.Yu. Balashov, M.S. Rudenko, M.N. Volochaev, A.V. Girn, The research of dependence between the input parameters of plasma spraying and microstructure of the obtained coatings. Siberian Journal of Science and Technology, 20(3), 2019: 384-389.
[27] G.I. Trifonov, Development of an automated design system for the application of functional coatings. Mechanical equipment of metallurgical plants, 2(15), 2020: 43-48. (In Russian)
[28] I.S. Syundyukov, A.Yu. Ryabikin, G.V. Ivanova, M.A. Skotnikova, Increasing the wear resistance of crankshafts by plasma spraying. Modern mechanical engineering. Science and education, 11, 2022: 196-209. (In Russian)
[29] V.P. Singh, A. Sil, R. Jayaganthan, Wear of Plasma Sprayed Conventional and Nanostructured Al2O3 and Cr2O3, Based Coatings. Transactions of the Indian Institute of Metals, 65, 2012: 1-12. https://doi.org/10.1007/s12666-011-0070-0
[30] I.N. Kravchenko, S.V. Kartsev, S.A. Velichko, Yu.A. Kuznetsov, O.A. Sharaya, M.A. Markov, A.D. Bykova, Metallographic studies of the structure and physical and mechanical properties of coatings obtained by plasma methods. Metallurg, 8, 2021: 69-76. https://doi.org/10.52351/00260827_2021_08_69
[31] V.N. Sokolov, M. S. Chernov, V. I. Kalita, D. I. Komlev, A. A. Raduk, The structure of porosity of plasma coatings. Physics and chemistry of materials teatment, 5, 2020: 33-43. https://doi.org/10.30791/0015-3214-2020-5-33-43

© 2023 by the authors. This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0)

Volume 2
Number 4
December 2023.

 

Loading

How to Cite

I. Kravchenko, Y. Kuznetsov, J. Velichko, S. Yarina, A. Dobychin, D. Spasić, L. Kalashnikova, Model for Evaluating the Plasma Coating Method. Advanced Engineering Letters, 2(1), 2023: 21-27.
https://doi.org/10.46793/adeletters.2023.2.1.4

More Citation Formats

Kravchenko, I., Kuznetsov, Y., Velichko, J., Yarina, S., Dobychin, A., Spasić, D., & Kalashnikova, L. (2023). Model for Evaluating the Plasma Coating Method. Advanced Engineering Letters2(1), 21–27. https://doi.org/10.46793/adeletters.2023.2.1.4

Kravchenko, Igor, et al. “Model for Evaluating the Plasma Coating Method.” Advanced Engineering Letters, vol. 2, no. 1, 2023, pp. 21–27, https://doi.org/10.46793/adeletters.2023.2.1.4.

Kravchenko, Igor, Yury Kuznetsov, Julia Velichko, Svetlana Yarina, Aleksey Dobychin, Dejan Spasić, and Larisa Kalashnikova. 2023. “Model for Evaluating the Plasma Coating Method.” Advanced Engineering Letters 2 (1): 21–27. https://doi.org/10.46793/adeletters.2023.2.1.4.

Kravchenko, I., Kuznetsov, Y., Velichko, J., Yarina, S., Dobychin, A., Spasić, D. and Kalashnikova, L. (2023). Model for Evaluating the Plasma Coating Method. Advanced Engineering Letters, 2(1), pp.21–27. doi: 10.46793/adeletters.2023.2.1.4.